Aluminium honeycomb core and panels are innovative materials widely used in construction, transportation, aerospace, furniture, and other industries. Known for their lightweight, high strength, and durability, these panels offer excellent mechanical performance and design flexibility.
If you’re looking for structural panels with low weight and high stiffness, aluminium honeycomb panels and cores are the ideal solution.
📦 Specifications of Aluminium Honeycomb Core & Panel
| Specification | Details |
|---|---|
| Core Material | Aluminium foil (3003, 5052 alloy) |
| Core Cell Size | 3 mm – 25 mm |
| Core Thickness | 3 mm – 100 mm |
| Panel Thickness | 6 mm – 50 mm |
| Panel Surface | Aluminium sheet (3003/5052), FR coating, PVDF |
| Panel Width | Standard 1220 mm (custom available) |
| Panel Length | Up to 6000 mm or customized |
| Fire Rating | Class A (EN13501), ASTM E84 compliant |
| Bonding Adhesive | Epoxy or polyurethane glue |
Performance Comparison
| Feature | Our Honeycomb Panels | Solid Aluminium | Steel Panel |
|---|---|---|---|
| Weight | 80% lighter | Baseline | 3x heavier |
| Stiffness | 5x higher | Baseline | Comparable |
| Thermal Insulation | Excellent | Poor | Very Poor |
| Cost Efficiency | Best Value | Moderate | Least Efficient |
Frequently Asked Questions
1. How does the honeycomb structure provide strength?
The hexagonal cell design evenly distributes stress, offering maximum rigidity with minimal weight.
2. What bonding methods are used?
We use advanced adhesive bonding and brazing techniques for superior durability.
3. Can you produce curved panels?
Yes! We manufacture single and double-curved configurations for specialized applications.
4. What’s the minimum order quantity?
We accept prototype orders (10+ panels) with volume discounts available.
🔩 Features of Aluminium Honeycomb Panels
Aluminium honeycomb panels consist of a honeycomb core bonded between two aluminum sheets. This design gives the panels high rigidity while remaining lightweight and easy to handle.
✅ Key Features:
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⚙️ Lightweight but strong
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🔥 Fire-resistant and heat-insulating
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🛡️ Anti-corrosion and weatherproof
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🧲 Flat and smooth surface
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🛠️ Easy to cut, drill, or shape
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🧱 Ideal for bonding with different materials
🏗️ Applications of Aluminium Honeycomb Core & Panel
Thanks to their unique properties, these products are used in a wide range of fields:
🏠 Architecture & Building
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Wall cladding and curtain walls
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Elevator interiors
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Cleanroom partitions
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Ceilings and decorative panels
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Facade systems and signage
🚄 Transport
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Train and metro interior panels
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Bus floors and ceilings
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Marine ship cabin furniture
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Aerospace partitions and flooring
🪑 Furniture & Industry
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Office partition walls
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Lightweight tables and worktops
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Machine covers
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Temporary stages and platforms
🏭 Why Choose Worthwill Aluminium Honeycomb Products?
At Worthwill Aluminum, we provide high-quality aluminium honeycomb cores and panels that meet both performance and aesthetic requirements. We support both standard production and custom fabrication based on your project specifications.
🌟 Our Strengths Include:
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🏗️ Over 10 years of manufacturing experience
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🛠️ Custom core cell size, thickness, and surface options
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🔥 Fire-rated, lightweight, and recyclable products
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🚚 Fast lead time and worldwide shipping
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🧪 Strict quality control for bonding strength and flatness
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📦 Professional packaging and export service
We offer both flat panel supply and ready-to-install systems depending on customer needs.
🎨 Surface and Finish Options
We provide a variety of surface skins and finishes:
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Mill finish aluminum
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Brushed aluminum
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PVDF or PE color coating
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Anodized finish
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Printed or laminated skins
Colors available include silver, bronze, black, white, champagne, and custom RAL options.
📦 Packaging and Delivery
Each panel or core package includes:
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Protective PE film
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Foam or cardboard corner protection
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Pallet or wooden box
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Label with batch number, size, and material details
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Moisture-resistant wrapping for export
We ensure safe delivery to your location by sea freight, air freight, or express.
🧱 What is Aluminium Honeycomb Core?
The aluminium honeycomb core is made by expanding and bonding layers of aluminium foil into a hexagonal cell structure, much like a beehive. This structure provides:
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High strength-to-weight ratio
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Excellent compressive and shear strength
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Resistance to corrosion and temperature changes
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Consistent, repeatable performance
The honeycomb core can be used alone or sandwiched between two skin layers to form aluminium honeycomb panels.
💬 Frequently Asked Questions (FAQ)
❓ What is the maximum size of honeycomb panels?
Panels can be manufactured up to 6000 mm length and 1500 mm width depending on thickness and application.
❓ Can aluminium honeycomb panels be used outdoors?
Yes, with proper surface treatment like PVDF coating, they are fully suitable for exterior walls and cladding.
❓ Are your products fire-rated?
Yes. Our panels meet Class A fire performance and are suitable for public building applications.
❓ Do you offer custom cell sizes and thicknesses?
Yes. Cell size (3–25 mm) and thickness can be customized to suit strength and weight requirements.
❓ What is your minimum order quantity (MOQ)?
Standard MOQ is 100 square meters, but we support small trial orders.
📞 Contact Us for a Quote on Aluminium Honeycomb Panels
Looking for a reliable supplier of aluminium honeycomb core and panels?
📧 Email: jane@wwaluminum.com
📱 WhatsApp: +86 15736973771
🌐 Website: www.wwaluminum.com
Get a free sample, technical datasheet, or price quote today!